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Road to Success

Ammann Apollo麓s compact and portable asphalt batch mix plant, Ecobatch 80, helps build good quality roads in difficult terrains.
Transporting and erecting a normal asphalt batch mix plant on the hilly terrains of the northern and north eastern border is a huge challenge and requires use of a normal continuous drum mix plant. Ecobatch 80 eliminates this need through easy dismantling and transportation of vehicles on such terrains. Small and compact, it adopts all the proven and latest design principles from Ammann designs. Its low footprint enables it to fit into a small flat ground and ductless design eases the erection.

The prefeeders
The machine has a standard four bin feeder with optimum side angles and extraction and collecting conveyor designs and sufficient storage of 8 cu m per bin that makes it the best fit for the plant.

The drier
The machine is equipped with an efficient counterflow drier and optimized drum lifter designs, four motor friction drive through shaft mounted geared motors, sufficiently sized drier rings with good design leaf supports, covered material inlet section to minimize dust suction.

The burner
A fully modulating automatic burner of 6 MW capacity in the plant ensures efficient fuel combustion. It is available with a wide selection of fuels - liquid and gas - that enables further optimization of energy efficiency.

The vibrating screen
A vibrating screen built to Ammann麓s standards ensures reliable and efficient classification of aggregates. Its standard four deck design with an option to have five fractions make it the best fit for most road requirements.

The hot aggregate storage bins
A sufficient capacity of hot aggregate storage of about 16 tonne with level indicators in the plant ensures smooth functioning of batching cycles. Its standard four compartments with optional five compartments makes it suitable for any type of road.

Weighing scales
The machine has separate weighing scales for aggregates, filler and bitumen and all of sufficient size to handle a wide range of materials.

Amix mixer
The 1.2 tonne Ammann Amix twin shaft paddle mixer with mechanically synchronized geared drives and optimized design of paddle arms and tips ensures consistent good quality of mix at constant production rates. Optimized discharge flap design ensures fast discharge.

Pollution control system
The bag filter uses oval shaped bags for efficient operation and the patented technology cleaning rotors for efficient reverse airflow cleaning makes it a small but world class bag house to ensure stringent pollution norms. The bag house has sufficient storage capacity of 8 cu m and direct drive exhaust fan makes it compact with less-maintenance hassles.

Filler handling systems
The machine offers multifold options for filler with the coarse dust collected by preseperator fed to the hot aggregate elevator. The fine recuperated filler in the bag house is fed to the filler weighing scale and can be used in recipe. Foreign filler silo with filler elevator is available as an option to add foreign filler in the recipe.

Controls
Available with time tested controls by Siemens PLC and reliable hardware, the plant enhances the controls, data capturing and reporting by incorporating SCADA system in the same controls, CCTV camera.

Host of options
Optional features and accessories available include:

  • Insulation on drier drum, screen enclosure, hot mineral storage silo and bag filter.
  • Foreign filler addition system with a silo and elevator.
  • Bitumen storage tanks, fuel tanks, stirrer arrangement in bitumen tanks for CRMB, etc.
  • In line hot mix silo of 50 tonne storage capacity, fully insulated with heated gates.
  • Steel foundation with plugs and socket system
  • Fiber feeding system and cold RAP addition to pugmill.
  • Siemens SCADA system for production data management and remote connectivity through internet.

Ammann Apollo麓s compact and portable asphalt batch mix plant, Ecobatch 80, helps build good quality roads in difficult terrains. Transporting and erecting a normal asphalt batch mix plant on the hilly terrains of the northern and north eastern border is a huge challenge and requires use of a normal continuous drum mix plant. Ecobatch 80 eliminates this need through easy dismantling and transportation of vehicles on such terrains. Small and compact, it adopts all the proven and latest design principles from Ammann designs. Its low footprint enables it to fit into a small flat ground and ductless design eases the erection. The prefeeders The machine has a standard four bin feeder with optimum side angles and extraction and collecting conveyor designs and sufficient storage of 8 cu m per bin that makes it the best fit for the plant. The drier The machine is equipped with an efficient counterflow drier and optimized drum lifter designs, four motor friction drive through shaft mounted geared motors, sufficiently sized drier rings with good design leaf supports, covered material inlet section to minimize dust suction. The burner A fully modulating automatic burner of 6 MW capacity in the plant ensures efficient fuel combustion. It is available with a wide selection of fuels - liquid and gas - that enables further optimization of energy efficiency. The vibrating screen A vibrating screen built to Ammann麓s standards ensures reliable and efficient classification of aggregates. Its standard four deck design with an option to have five fractions make it the best fit for most road requirements. The hot aggregate storage bins A sufficient capacity of hot aggregate storage of about 16 tonne with level indicators in the plant ensures smooth functioning of batching cycles. Its standard four compartments with optional five compartments makes it suitable for any type of road. Weighing scales The machine has separate weighing scales for aggregates, filler and bitumen and all of sufficient size to handle a wide range of materials. Amix mixer The 1.2 tonne Ammann Amix twin shaft paddle mixer with mechanically synchronized geared drives and optimized design of paddle arms and tips ensures consistent good quality of mix at constant production rates. Optimized discharge flap design ensures fast discharge. Pollution control system The bag filter uses oval shaped bags for efficient operation and the patented technology cleaning rotors for efficient reverse airflow cleaning makes it a small but world class bag house to ensure stringent pollution norms. The bag house has sufficient storage capacity of 8 cu m and direct drive exhaust fan makes it compact with less-maintenance hassles. Filler handling systems The machine offers multifold options for filler with the coarse dust collected by preseperator fed to the hot aggregate elevator. The fine recuperated filler in the bag house is fed to the filler weighing scale and can be used in recipe. Foreign filler silo with filler elevator is available as an option to add foreign filler in the recipe. Controls Available with time tested controls by Siemens PLC and reliable hardware, the plant enhances the controls, data capturing and reporting by incorporating SCADA system in the same controls, CCTV camera. Host of options Optional features and accessories available include: Insulation on drier drum, screen enclosure, hot mineral storage silo and bag filter. Foreign filler addition system with a silo and elevator. Bitumen storage tanks, fuel tanks, stirrer arrangement in bitumen tanks for CRMB, etc. In line hot mix silo of 50 tonne storage capacity, fully insulated with heated gates. Steel foundation with plugs and socket system Fiber feeding system and cold RAP addition to pugmill. Siemens SCADA system for production data management and remote connectivity through internet.

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